Ram-trucks 2015 Chassis Cab Commercial - Diesel Supplement Manual do Utilizador

Chrysler Group LLC O W N E R ’ S M A N U A L2015 2 0 1 5 R A M T R U C K D i e s e l S u p p l e m e n t15D241-226-AA FIRST Edition Printed

A MESSAGE FROM CHRYSLER GROUP LLCChrysler Group LLC welcomes you as a turbochargeddiesel-powered truck owner. Your diesel truck will sound,feel, drive

Engine OilEngine Oil SelectionFor best performance and maximum protection under alltypes of operating conditions, the manufacturer recom-mends engine

only when the level on the dipstick is below the “MIN”mark. The total capacity from the MIN mark to the MAXmark is 1.3 qts (1.2 L).CAUTION!Overfilling

which is recommended for all operating temperatures.This engine oil improves low temperature starting andvehicle fuel economy.Materials Added To Engin

WARNING!The air induction system (air cleaner, hoses, etc.)provides a measure of protection. Do not remove theair induction system (air cleaner, hoses

Engine Air Cleaner Filter Removal1. Release the spring clips from the air cleaner cover.2.Lift the air cleaner cover to access the air cleaner filter.

3. Remove the air cleaner filter element from the housingassembly.Engine Air Cleaner Filter InstallationNOTE: Inspect and clean the housing if dirt or

Draining Fuel/Water Separator FilterThe fuel filter/water separator filter housing is locatedabove the rear axle next to the fuel tank. The best acces

CAUTION!If the “Water In Fuel Indicator Light” remains on, DONOT START the engine before you drain water fromthe fuel filters to avoid engine damage.I

Underbody Mounted Fuel Filter ReplacementNOTE: Using a fuel filter that does not meet the manu-facturer’s filtration and water separating requirements

3. Open the water drain valve, and let any accumulatedwater drain.4. Close the water drain valve.5. Remove bottom cover using a strap wrench. Rotateco

This information cannot be erased and will stay in thesystem’s memory even if the modification is removed.This information can be retrieved by Chrysle

CAUTION!The starter motor will engage for approximately 30seconds at a time. Allow two minutes between crank-ing intervals.NOTE: The engine may run ro

Intervention Regeneration Strategy — MessageProcess FlowThis engine meets all required diesel engine emissionsstandards. To achieve these emissions st

CAUTION!It is essential when replacing the cables on thebattery that the positive cable is attached to thepositive post and the negative cable is atta

accumulation of bugs, leaves, etc. If dirty, clean by gentlyspraying water from a garden hose vertically down theface of the A/C condenser (if equippe

CAUTION!• Mixing of engine coolant (antifreeze) other thanspecified Organic Additive Technology (OAT) en-gine coolant (antifreeze), may result in engi

150,000 miles (240,000 km) before replacement. To preventreducing this extended maintenance period, it is importantthat you use the same engine coolan

NOTE:•Some vehicles require special tools to add coolant prop-erly. Failure to fill these systems properly could lead tosevere internal engine damage.

Disposal Of Used Engine CoolantUsed ethylene glycol-based engine coolant (antifreeze) isa regulated substance requiring proper disposal. Checkwith you

• Maintain engine coolant (antifreeze) concentration at aminimum of 50% OAT coolant (conforming toMS.90032) and distilled water for proper corrosionpr

Brake SystemBrake Master Cylinder — Brake Fluid Level CheckThe fluid level of the master cylinder should be checkedwhen performing under the hood serv

WARNING! (Continued)• To avoid contamination from foreign matter ormoisture, use only new brake fluid or fluid that hasbeen in a tightly closed contai

FLUID CAPACITIESU.S. MetricFuel (Approximate)3.0L Diesel Engine 26 Gallons 98.5 LitersDiesel Exhaust Fluid Tank 8 Gallons 30.3 LitersEngine Oil With F

FLUIDS, LUBRICANTS AND GENUINE PARTSEngineComponent Fluid, Lubricant, or Genuine PartEngine Coolant We recommend you use MOPAR® Antifreeze/Coolant 10

Component Fluid, Lubricant, or Genuine PartFuel Selection Use good quality diesel fuel from a reputable supplier in your vehicle. Federal law requires

NOTE: If the vehicle is exposed to extreme cold (below20°F or -7°C), or is required to operate at colder-than-normal conditions for prolonged periods,

ChassisComponent Fluid, Lubricant, or Genuine PartAutomatic Transmission Only use Mopar® ZF 8&9 Speed ATF™ Automatic Transmission Fluid orequivale

MAINTENANCE SCHEDULECONTENTS! MAINTENANCE SCHEDULE ...126▫ Maintenance Chart —Diesel Fuel Up To B5 Biodiesel ...128▫ Additional Mai

MAINTENANCE SCHEDULEYour vehicle is equipped with an automatic oil changeindicator system. The oil change indicator system willremind you that it is t

• Check the fluid levels of the coolant reservoir, brakemaster cylinder and power steering, and fill as needed• Check function of all interior and ext

THINGS TO KNOW BEFORE STARTING YOUR VEHICLECONTENTS! REMOTE STARTING SYSTEM ...12▫ How To Use Remote Start ...12! ENGINE BREAK

Maintenance Chart — Diesel Fuel Up To B5 BiodieselMileage or time passed (whichever comes first)10,00020,00030,00040,00050,00060,00070,00080,00090,000

Mileage or time passed (whichever comes first)10,00020,00030,00040,00050,00060,00070,00080,00090,000100,000110,000120,000130,000140,000150,000Or Years

WARNING!• You can be badly injured working on or around amotor vehicle. Do only service work for which youhave the knowledge and the right equipment.

Additional Maintenance Chart — B6 to B20 BiodieselMileage or time passed (whichever comes first)10,00020,00030,00040,00050,00060,00070,00080,00090,000

WARNING!• You can be badly injured working on or around amotor vehicle. Do only service work for which youhave the knowledge and the right equipment.

RAM 2500 / 3500 / 4500 / 5500

TABLE OF CONTENTSSECTION PAGE1INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INTRODUCTIONCONTENTS!A MESSAGE FROM CHRYSLER GROUP LLC. . . .1381

REMOTE STARTING SYSTEMThis system uses the Remote Keyless Entry(RKE) transmitter to start the engine conve-niently from outside the vehicle while stil

A MESSAGE FROM CHRYSLER GROUP LLCChrysler Group LLC and Cummins® welcome you as aCummins® turbocharged diesel-powered truck owner.Your diesel truck wi

This information cannot be erased and will stay in thesystem’s memory even if the modification is removed.This information can be retrieved by Chrysle

THINGS TO KNOW BEFORE STARTING YOUR VEHICLECONTENTS! REMOTE STARTING SYSTEM —IF EQUIPPED ...142▫ How To Use Remote Start ...

REMOTE STARTING SYSTEM — IF EQUIPPEDThis system uses the Remote Keyless Entry(RKE) transmitter to start the engine conve-niently from outside the vehi

• Fuel meets minimum requirement• Water In Fuel Indicator Light is not illuminated• Wait To Start Light is not illuminatedWARNING!• Do not start or ru

To Enter Remote Start ModePush and release the REMOTE START button onthe RKE transmitter twice, within five seconds.The parking lights will flash and

To Exit Remote Start Mode And Drive The VehicleTo exit Remote Start Mode and drive the vehicle beforethe end of the 15-minute cycle, push and release

ENGINE BREAK-IN RECOMMENDATIONSThe Cummins® turbocharged diesel engine does notrequire a break-in period due to its construction. Normaloperation is a

UNDERSTANDING YOUR INSTRUMENT PANELCONTENTS! INSTRUMENT CLUSTER ...148▫ Instrument Cluster Descriptions ...149! INSTRUMENT CLUST

• Vehicle security alarm not active• Water In Fuel Indicator Light is not illuminated• “Wait To Start” telltale is not illuminatedWARNING!• Do not sta

INSTRUMENT CLUSTER148 UNDERSTANDING YOUR INSTRUMENT PANEL

Instrument Cluster Descriptions1. TachometerThe tachometer indicates engine speed in RevolutionsPer Minute (RPM x 1000).2. Anti-Lock Brake (ABS) Light

Although your vehicle will usually be drivable and notneed towing, see your authorized dealer for service assoon as possible.CAUTION!Prolonged driving

NOTE:• The “ESC Off Indicator Light” and the “ESCActivation/Malfunction Indicator Light” come on mo-mentarily each time the ignition switch is turned

8. Park/Headlight ON Indicator — If EquippedThis indicator will illuminate when the parklights or headlights are turned on.9. Electronic Vehicle Infor

Your vehicle has also been equipped with a TPMSmalfunction indicator to indicate when the system is notoperating properly. The TPMS malfunction indica

11. Cargo LightThe cargo light will illuminate when the cargolight is activated by pressing the cargo lightbutton on the headlight switch.12. Electric

15. 4 LOWThis light alerts the driver that the vehicle is inthe four-wheel drive LOW mode. The front andrear driveshafts are mechanically locked to-ge

For further information on four-wheel drive operationand proper use, refer to “Four-Wheel Drive Operation —If Equipped” in “Starting And Operating”.19

23. Vehicle Security Light — If EquippedThis light will flash at a fast rate for approxi-mately 15 seconds, when the vehicle securityalarm is arming,

NOTE: Light duty operation such as light trailer towingor no load operation will extend the time before theengine is at full efficiency. Reduced fuel

WARNING!Driving a vehicle with the red brake light on isdangerous. Part of the brake system may have failed.It will take longer to stop the vehicle. Y

reminder light will flash or remain on continuously. Referto “Occupant Restraints” in “Things To Know BeforeStarting Your Vehicle” for further informa

INSTRUMENT CLUSTER160 UNDERSTANDING YOUR INSTRUMENT PANEL

Instrument Cluster Descriptions1. TachometerThe tachometer indicates engine speed in RevolutionsPer Minute (RPM x 1000).CAUTION!Do not operate the eng

testing the light will come on when the ignition is firstturned on and remain on for 15 seconds, then blink for 5seconds, and remain on until the vehi

NOTE:• A continuous chime will sound if the vehicle is drivenmore than 1 mile (1.6 km) with either turn signal on.• Check for an inoperative outside l

WARNING! (Continued)look under the hood yourself, see “Maintaining YourVehicle.” Follow the warnings under the “CoolingSystem Pressure Cap” paragraph.

WARNING!Driving a vehicle with the red brake light on isdangerous. Part of the brake system may have failed.It will take longer to stop the vehicle. Y

if the driver’s seat belt remains unbuckled, the seat beltreminder light will flash or remain on continuously. Referto “Occupant Restraints” in “Thing

14. Fuel GaugeShows level of fuel in tank when ignition switch is in theON/RUN position.15. Vehicle Security Light — If EquippedThis light will flash

UNDERSTANDING YOUR INSTRUMENT PANELCONTENTS! INSTRUMENT CLUSTER ...16▫ Instrument Cluster Descriptions ...17! INSTRUMENT CLUSTE

Your vehicle has also been equipped with a TPMSmalfunction indicator to indicate when the system is notoperating properly. The TPMS malfunction indica

17. Front Fog Light Indicator — If EquippedThis indicator will illuminate when the frontfog lights are on.18. Driver Information Display (DID)The Driv

22. TOW/HAULThe TOW HAUL button is located on the centerstack upper switch bank. This light will illumi-nate when TOW HAUL mode is selected.23. Electr

24. DEF GaugeThe DEF Gauge displays the actual level of DieselExhaust Fluid in the DEF tank. Diesel Exhaust Fluid(DEF) is required to maintain normal

ELECTRONIC VEHICLE INFORMATION CENTER(EVIC)The Electronic Vehicle Information Center (EVIC) fea-tures a driver-interactive display that is located in

• Exhaust Filter Full – Power Reduced See Dealer — IfEquipped• Exhaust Service Required – See Dealer Now — IfEquipped• Exhaust System – Filter XX% Ful

Vehicle Information (Customer Information Features)Push and release the UP arrow or DOWN arrowbutton until “Vehicle Info” displays in the Cluster. Pus

• Trans TemperatureDisplays the actual automatic transmission sump tem-perature.• Engine HoursDisplays the total hours of engine operation, and thehou

Electronic Vehicle Information Center (EVIC)Displays — 3.5” DisplayThe EVIC displays are located in the center portion of thecluster and consists of s

4. EVIC White Telltales• Electronic Speed Control ReadyThis light will turn on when the electronicspeed control is ON. For further information,refer t

INSTRUMENT CLUSTER16 UNDERSTANDING YOUR INSTRUMENT PANEL

If this telltale turns on, safely pull over and stop thevehicle. Then, shift the transmission into PARK and runthe engine at idle or faster until the

• Water In Fuel Indicator Light — Diesel OnlyThe “Water In Fuel Indicator Light” will illumi-nate when there is water detected in the fuelfilters. If

Do not operate the vehicle until the cause is corrected.This light does not show how much oil is in the engine.The engine oil level must be checked un

• Engine Temperature Warning LightThis light warns of an overheated engine condi-tion. As temperatures rise and the gauge ap-proaches H, this indicato

the messages of this type are then stored (as long as thecondition that activated it remains active) and can bereviewed from the “Messages” main menu

Wait To Start LightThe “Wait To Start Light” will illuminate when theignition is turned to the RUN position and theintake manifold temperature is belo

Diesel Particulate Filter (DPF) MessagesThe Cummins® diesel engine meets all EPA Heavy DutyDiesel Engine Emissions Standards, resulting in one ofthe l

• Exhaust System — Regeneration Required Now —#Exhaust Filter XX% Full Safely Drive at HighwaySpeeds to Remedy# will be displayed in the Cluster ifthe

• Exhaust Filter Full — Power Reduced See Dealer —This message indicates the PCM has derated theengine to limit the likelihood of permanent damage tot

• 5 MPH Max Speed on Restart, Long Idle or RefuelRefill DEF — This message will continuously displaywhen the counter reaches zero, and will be accompa

Instrument Cluster Descriptions1. TachometerThe tachometer indicates engine speed in RevolutionsPer Minute (RPM x 1000).2. Anti-Lock Brake (ABS) Light

When the DEF system needs to be serviced the followingwarnings will display:• Service DEF System See Dealer —This message willdisplay when the fault i

• 5 MPH Max Speed Service DEF System See Dealer —This message will continuously display, and will beaccompanied by a periodic chime. Although the ve-h

3. Press and release the RIGHT arrow button to accessthe ”Fuel Filter Life” screen.4. Press and release the DOWN arrow button to select“Reset”, then p

NOTE: Use the steering wheel EVIC controls for thefollowing procedure(s)Vehicles Equipped With Passive Entry1. Without pressing the brake pedal, press

NOTE: If the indicator message illuminates when youstart the vehicle, the Fuel Filter indicator system did notreset. If necessary, repeat this procedu

5. Transmission Gear Position Indicator (PRND)6. Status Menu Icons7. Telltales/Indicators8. 4WD Status9. Selectable Gauge (Trans Temp, Oil Temp, Oil L

• Unstored MessagesThis message type is displayed indefinitely or until thecondition that activated the message is cleared. Examplesof this message ty

based on colder operating conditions. Vehicle will notinitiate start until telltale is out. Refer to “Starting Proce-dures” in “Starting And Operating

Diesel Particulate Filter (DPF) MessagesThe Cummins® diesel engine meets all EPA Heavy DutyDiesel Engine Emissions Standards, resulting in one ofthe l

• Exhaust System — Regeneration Required Now —#Exhaust Filter XX% Full Safely Drive at HighwaySpeeds to Remedy# will be displayed in the Cluster ifthe

VEHICLES SOLD IN CANADAWith respect to any Vehicles Sold in Canada, the nameChrysler Group LLC shall be deemed to be deleted and thename Chrysler Cana

Although your vehicle will usually be drivable and notneed towing, see your authorized dealer for service assoon as possible.CAUTION!Prolonged driving

• Exhaust Filter Full — Power Reduced See Dealer —This message indicates the PCM has derated theengine to limit the likelihood of permanent damage tot

the DID during vehicle start up with an updateddistance mileage, and it will be accompanied by asingle chime. Stating at 100 miles, remaining range wi

• 5 MPH Max Speed in 150 mi Service DEF System SeeDealer — This message will display if the DEF systemhas not been serviced after the “Service DEF Sys

NOTE: When this message is displayed, the engine canstill be started. However, the vehicle will only operate ata maximum speed of 5 MPH.RAM Active Air

Vehicles Not Equipped With Passive Entry1. Without pressing the brake pedal, cycle the ignition tothe ON/RUN position (do not start the engine.)2. Pre

Vehicles Equipped With Passive Entry1. Without pressing the brake pedal, press the ENGINESTART/STOP button and cycle the ignition to theON/RUN positio

STARTING AND OPERATINGCONTENTS! STARTING PROCEDURES ...208▫ Manual Transmission — If Equipped ...209▫ Automatic Transmission — If Equ

▫ Operating Precautions ...226▫ Cooling System Tips — AutomaticTransmission ...227! ENGINE BLOCK HEATER — IF EQUI

! ADDING FUEL —2500/3500 DIESEL MODELS . .261!ADDING FUEL — CHASSIS CAB MODELS . . . .264▫ Fuel Filler Cap ...264▫ Avoid Using Con

see your authorized dealer as soon as possible to have theproblem diagnosed and corrected.NOTE:•The “ESC Off Indicator Light” and the “ESC Activation/

STARTING PROCEDURESBefore starting your vehicle, adjust your seat, adjust bothinside and outside mirrors, and fasten your seat belts.The starter shoul

Manual Transmission — If EquippedApply the parking brake, place the shift lever in NEU-TRAL and press the clutch pedal to the floor beforestarting the

4. If you wish to stop the cranking of the engine prior tothe engine starting, remove your foot from the brakepedal and press the button again.NOTE:•

NOTE: If the ignition switch is left in the ACC or RUN(engine not running) position and the transmission is inPARK, the system will automatically time

Follow the steps in the “Normal Starting” procedureexcept:1. Pushing the engine start button with the driver’s footon the brake will move the ignition

5. After engine start-up, check to see that there is oilpressure.6. Allow the engine to idle about three minutes until themanifold heaters have comple

• A 12 Volt heater built into the fuel filter housings aid inpreventing fuel gelling. It is controlled by a built-inthermostat.• A heated intake air s

5. When the engine starts, release the key fob.6. Check that the oil pressure warning light has turnedoff.7. Release the parking brake.Starting Proced

3. After the “Wait To Start” telltale goes off, turn theignition switch to the START position. Do not press theaccelerator during starting.CAUTION!Do

• If the engine stalls, or if the ignition switch is left ONfor more than two minutes after the “Wait To Start”telltale goes out, reset the grid heate

8. Park/Headlight ON Indicator — If EquippedThis indicator will illuminate when the parklights or headlights are turned on.9. Electronic Vehicle Infor

3. If the vehicle is driven and vehicle speed exceeds19 mph (31 km/h) before the manifold heater post-heat (after start) cycle is complete, the manifo

WARNING! (Continued)starting fluids (ether) into the air cleaner canister, airintake piping, or turbocharger inlet in an attempt tostart the vehicle.

NORMAL OPERATION — DIESEL ENGINEObserve the following when the engine is operating.• All message center lights are off.• Malfunction Indicator Light (

NOTE:• Use of Climatized Ultra Low Sulfur Diesel Fuel orNumber 1 Ultra Low Sulfur Diesel Fuel results in anoticeable decrease in fuel economy.• Climat

sufficient air flow to the charge air cooler and automatictransmission oil cooler. The percentage of opening mustbe increased with the increasing ambi

If temperatures are below 32°F (0°C), operate the engineat moderate speeds for five minutes before full loads areapplied.NOTE: If ambient temperatures

Idle-Up Feature — Automatic Transmission OnlyThe driver-controlled high idle speed feature will helpincrease cylinder temperatures and provide additio

NOTE:• During engine shut down on vehicles equipped withmanual transmissions, it is normal for the diesel en-gine to resonate heavily for a moment dur

Idle ShutdownThis feature can be enabled so that the truck will auto-matically shutdown when the truck has been idling for aset period of time when th

Cooling System Tips — Automatic TransmissionTo reduce potential for engine and transmission over-heating in high ambient temperature conditions, take

Your vehicle has also been equipped with a TPMSmalfunction indicator to indicate when the system is notoperating properly. The TPMS malfunction indica

Do Not Operate The Engine With Failed PartsAll engine failures give some warning before the partsfail. Be on the alert for changes in performance, sou

WARNING!Remember to disconnect the cord before driving.Damage to the 110–115 Volt electrical cord couldcause electrocution.NOTE: The block heater will

The exhaust brake feature will only function when thedriver toggles it on by pushing the exhaust brake buttonuntil the #Exhaust Brake Indicator# is il

WARNING! (Continued)braking can cause the rear wheels to slide and thevehicle to swing around with the possible loss ofvehicle control, which may caus

AUTOMATIC TRANSMISSION — IF EQUIPPEDCAUTION!Damage to the transmission may occur if the follow-ing precautions are not observed:• Shift into or out of

WARNING! (Continued)• Unintended movement of a vehicle could injurethose in or near the vehicle. As with all vehicles,you should never exit a vehicle

Key Ignition Park InterlockThis vehicle is equipped with a Key Ignition Park Inter-lock which requires the transmission to be in PARKbefore the igniti

The electronically-controlled transmission provides aprecise shift schedule. The transmission electronics areself-calibrating; therefore, the first fe

When parking on a hill, apply the parking brake beforeshifting the transmission to PARK, otherwise the load onthe transmission locking mechanism may m

WARNING! (Continued)• Unintended movement of a vehicle could injurethose in or near the vehicle. As with all vehicles,you should never exit a vehicle

11. Cargo LightThe cargo light will illuminate when the cargolight is activated by pressing the cargo lightbutton on the headlight switch.12. Electric

CAUTION!• Before moving the shift lever out of PARK, youmust turn the ignition switch from the LOCK/OFFposition to the ON/RUN position, and also press

WARNING!Do not coast in NEUTRAL and never turn off theignition to coast down a hill. These are unsafepractices that limit your response to changing tr

If the transmission temperature exceeds normal operat-ing limits, the powertrain controller will modify thetransmission shift schedule and expand the

accelerate under heavily loaded conditions may be re-duced. In all cases, normal operation will resume oncethe transmission temperature has risen to a

Electronic Range Select (ERS) OperationThe Electronic Range Select (ERS) shift control allows thedriver to limit the highest available gear when thetr

To exit ERS mode, simply press and hold the ERS (+)switch until “D” is once again displayed in the instru-ment cluster.WARNING!Do not downshift for ad

Overdrive OperationThe automatic transmission includes an electronicallycontrolled Overdrive (fifth and sixth gears). The trans-mission will automatic

The “TOW/HAUL Indicator Light” will illuminate in theinstrument cluster to indicate that TOW/HAUL modehas been activated. Pressing the switch a second

Torque Converter ClutchA feature designed to improve fuel economy has beenincluded in the automatic transmission on your vehicle.A clutch within the t

MANUAL TRANSMISSION — IF EQUIPPEDWARNING!You or others could be injured if you leave thevehicle unattended without having the parkingbrake fully appli

15. Air Suspension Off-Road 1 Indicator Lamp —If EquippedThis light will illuminate when the air suspension systemis set to the Off-Road 1 setting. Fo

Fully press the clutch pedal before shifting gears. As yourelease the clutch pedal, lightly press the acceleratorpedal.This transmission has a “creepe

DownshiftingMoving from a high gear down to a lower gear isrecommended to preserve brakes when driving downsteep hills. In addition, downshifting at t

Maximum Recommended Downshifting SpeedsGear Selection 6 to 5 5 to 4 4 to 3 3 to 2 2 to 1MaximumSpeed68 mph(109 km/h)50 mph(80 km/h)32 mph(51 km/h)19 m

The “knock-over” prevents the driver from accidentallyentering the REVERSE (R) shift area and warns the driverthat they are about to shift the transmi

with a transmission driven PTO (power take off). Thecustomer will have the ability to operate the PTO ineither a “stationary” or “mobile” mode. The ve

The Electronic Vehicle Information Center (EVIC) orDriver Information Display (DID) will display a #PTOOn# message for five seconds if the above condi

NOTE: Single set speed can be programmed via the PTOmenu on the EVIC/DID screen. Further details are avail-able at the Ram Truck Bodybuilders web site

NOTE: For application specific information with respectto PTO and pump requirements and additional vehicleinformation (wiring schematics, preset idle

FUEL REQUIREMENTSUse good quality diesel fuel from a reputable supplier inyour vehicle. Federal law requires that you must fuel thisvehicle with Ultra

CAUTION!If the “Water in Fuel Indicator Light” remains on, DONOT START engine before you drain the water fromthe fuel filter(s) to avoid engine damage

For further information on four-wheel drive operationand proper use, refer to “Four-Wheel Drive Operation —If Equipped” in “Starting And Operating”.20

fuel is not available and you are operating below 20°F(-6°C), Mopar® Premium Diesel Fuel Treatment (orequivalent) may be beneficial to avoid fuel gell

Biodiesel greater then 5% but not greater than 20%(B6-B20). There are no unique restrictions for the use ofB5. Use of blends greater than 20% is not a

Bio-Diesel Fuel Properties — Low AmbientTemperaturesBiodiesel fuel may gel or solidify at low ambient tem-peratures, which may pose problems for both

ADDING FUEL — 2500/3500 DIESEL MODELS1. Open the fuel filler door.1 — Diesel Exhaust Fluid Fill Location2 — Diesel Fuel Fill LocationNOTE: There is no

Emergency Fuel Can RefuelingMost fuel cans will not open the flapper door.A funnel is provided to open the flapper door to allowemergency refueling wi

NOTE: Ensure funnel is inserted fully to hold flapperdoor open.3. Pour fuel into funnel opening.4. Remove funnel from filler pipe, clean off prior top

ADDING FUEL — CHASSIS CAB MODELSCAUTION!To avoid fuel spillage and overfilling, do not “topoff” the fuel tank after filling.NOTE:• When the fuel nozzl

WARNING!• Never have any smoking materials lit in or near thevehicle when the fuel filler cap is removed or thetank filled.• Never add fuel to the veh

Diesel Exhaust Fluid StorageDiesel Exhaust Fluid (DEF) is considered a very stableproduct with a long shelf life. If DEF is kept in tempera-tures betw

1. Remove cap from DEF tank (located on drivers side ofthe vehicle or in fuel door).1 — Diesel Exhaust Fluid Fill Location2 — Diesel Fuel Fill Locatio

the +/- selector on the shift lever or steering wheel toactivate ERS. Refer to “Automatic Transmission” in“Starting And Operating” for further informa

2. Insert DEF fill adapter/nozzle into DEF tank fillerneck.CAUTION!•To avoid DEF spillage, and possible damage to theDEF tank from overfilling, do not

3. Stop filling the DEF tank immediately when any of thefollowing happen: DEF stops flowing from the fillbottle into the DEF tank, DEF splashes out th

The purpose of the SCR system is to reduce levels of NOx(oxides of nitrogen emitted from engines) that are harm-ful to our health and the environment

The DEF injection system and SCR catalyst enable theachievement of diesel emissions requirements; whilemaintaining outstanding fuel economy, drivabili

WHAT TO DO IN EMERGENCIESCONTENTS! JUMP STARTING ...274 ▫ With Portable Starting Unit...2775

JUMP STARTINGWARNING!• To prevent personal injury or damage to clothing,do not allow battery fluid to contact eyes, skin orfabrics. Do not lean over a

CAUTION! (Continued)green dot in the center, failure to start is not due to adischarged battery and cranking system should bechecked.1. Attach one jum

2. Connect one end of the other jumper cable to negative(-) post of booster battery. Connect the other end of thejumper cable to a good ground on the

WARNING!Any procedure other than above could result in:• Personal injury caused by electrolyte squirting outthe battery vent;• Personal injury or prop

NOTE: The light may flash momentarily during sharpcornering maneuvers, which change fluid level condi-tions. The vehicle should have service performed

MAINTAINING YOUR VEHICLECONTENTS! ENGINE COMPARTMENT — 6.7L DIESEL —SIX-SPEED 68RFE (2500/3500 Models) ...281! ENGINE COMPARTMENT — 6.7L DIESEL —S

▫ Manual Transmission — If Equipped ...311▫ Automatic Transmission — If Equipped ...311▫ Noise Control System Required Maintenance &Warran

ENGINE COMPARTMENT — 6.7L DIESEL — SIX-SPEED 68RFE (2500/3500 Models)1 — Battery 7 — Washer Fluid Reservoir2 — Engine Coolant Reservoir 8 — Power Stee

ENGINE COMPARTMENT — 6.7L DIESEL — SIX-SPEED AS69RC HD (3500/CHASSIS CAB MODELS)1 — Battery 7 — Washer Fluid Reservoir2 — Engine Coolant Reservoir 8 —

MAINTENANCE PROCEDURESThe pages that follow contain the required maintenanceservices determined by the engineers who designed yourvehicle.Besides thos

Engine OilChecking Oil LevelTo assure proper lubrication of your vehicle’s engine, theengine oil must be maintained at the correct level. Checkthe oil

Checking the oil while the vehicle is on level ground willimprove the accuracy of the oil level readings. Add oilonly when the level on the dipstick i

Oils with a high ash content may produce damagingdeposits on cylinder head valves and/or aftertreatmentsystem damage. A maximum sulfated ash content o

Engine oil not designated by the Chrysler or Cummins®Material Standards and API CJ-4 should not be used,as engine and exhaust system durability may be

reminder light will flash or remain on continuously. Referto “Occupant Restraints” in “Things To Know BeforeStarting Your Vehicle” for further informa

Engine Oil FilterRefer to “Fluids, Lubricants, and Genuine Parts” in“Maintaining Your Vehicle” for further information. Theengine oil filter should be

The condition of the air cleaner filter is monitored by theEngine Control Module. The “SERVICE AIR FILTER”message will display in the Electronic Vehic

NOTE: The air filter housing contains a Mass Air Flowsensor. This sensor is critical to proper engine operationand component longevity. Any damage or

Engine Air Cleaner Filter Removal1. Remove the screws from the air cleaner cover.2.Lift the air cleaner cover to access the air cleaner filter.Air Cle

3. Remove the air cleaner filter element from the housingassembly.Engine Air Cleaner Filter InstallationNOTE: Inspect and clean the housing if dirt or

second filter location is on the frame behind the frontaxle. The best access to this water drain valve is fromunder the vehicle.CAUTION!• Do not drain

NOTE: Care should be taken in disposing of used fluidsfrom your vehicle. Used fluids, indiscriminately dis-carded, can present a problem to the enviro

CAUTION!• Diesel fuel will damage blacktop paving surfaces.Drain the filter into an appropriate container.• Do not prefill the fuel filter when instal

5. Remove lid using a socket or strap wrench. Rotatecounterclockwise for removal. Remove used o-ringand discard it.6. Remove the used filter cartridge

CAUTION!• Diesel fuel will damage blacktop paving surfaces.Drain the filter into an appropriate container.• Do not prefill the fuel filter when instal

RAM DIESEL SUPPLEMENTRAM 1500 ...3RAM 2500 / 3500 / 4500 / 5500 ...

INSTRUMENT CLUSTER28 UNDERSTANDING YOUR INSTRUMENT PANEL

5. Remove lid using a socket or strap wrench. Rotatecounterclockwise for removal. Remove used o-ringand discard it.6. Remove the used filter cartridge

WARNING!Do not use alcohol or gasoline as a fuel blendingagent. They can be unstable under certain conditionsand be hazardous or explosive when mixed

Intervention Regeneration Strategy — MessageProcess FlowThe Cummins® diesel engine meets all EPA Heavy DutyDiesel Engine Emissions Standards, resultin

Diesel Exhaust FluidDiesel Exhaust Fluid (DEF) sometimes known simply bythe name of its active component, UREA—is a keycomponent of selective catalyti

WARNING!Battery posts, terminals, and related accessories con-tain lead and lead compounds. Always wash handsafter handling the battery.Battery Blanke

accumulation of bugs, leaves, etc. If dirty, clean by gentlyspraying water from a garden hose vertically down theface of the A/C condenser (if equippe

CAUTION!• Mixing of engine coolant (antifreeze) other thanspecified Organic Additive Technology (OAT) en-gine coolant (antifreeze), may result in engi

150,000 miles (240,000 km) before replacement. To pre-vent reducing this extended maintenance period, it isimportant that you use the same engine cool

NOTE:• Some vehicles require special tools to add coolantproperly. Failure to fill these systems properly couldlead to severe internal engine damage.

Disposal Of Used Engine CoolantUsed ethylene glycol-based engine coolant (antifreeze) isa regulated substance requiring proper disposal. Checkwith you

Instrument Cluster Descriptions1. TachometerThe tachometer indicates engine speed in RevolutionsPer Minute (RPM x 1000).CAUTION!Do not operate the eng

• Maintain engine coolant (antifreeze) concentration ata minimum of 50% OAT coolant (conforming toMS.90032) and distilled water for proper corrosionpr

Brake SystemBrake Master Cylinder — Brake Fluid Level CheckThe fluid level of the master cylinder should be checkedwhen performing under the hood serv

WARNING! (Continued)• To avoid contamination from foreign matter ormoisture, use only new brake fluid or fluid that hasbeen in a tightly closed contai

Selection of LubricantRefer to “Fluids, Lubricants, and Genuine Parts” in“Maintaining Your Vehicle” for fluid specifications.Fluid Level CheckThis flu

CAUTION!Using a transmission fluid other than the manufactur-er’s recommended fluid may cause deterioration intransmission shift quality and/or torque

Use the following procedure to check the transmissionfluid level properly:1. Monitor the transmission temperature using theEVIC/DID screen, and operat

NOTE: If it is necessary to check the transmission belowthe operating temperature, the fluid level should bebetween the two “COLD” (lower) holes on th

Noise Control System Required Maintenance &WarrantyAll vehicles built over 10,000 lbs. (4 535 kg) Gross VehicleWeight Rating and manufactured for

Required Maintenance For Noise Control SystemsThe following maintenance services must be performedevery six months or 7,500 miles (12 000 km) whicheve

Among those acts presumed to constitute tampering arethe acts listed below.AIR CLEANER• Removal of the air cleaner.• Removal of the air cleaner filter

testing the light will come on when the ignition is firstturned on and remain on for 15 seconds, then blinkfor 5 seconds, and remain on until the vehi

Maintenance Log and Service Chart (Diesel Engines)Noise Systems Maintenance Chart and Service Log — Insert Month, Day, Year under column mileage close

Noise Systems Maintenance Chart and Service Log — Insert Month, Day, Year under column mileage closestto the mileage at which service was performed.PE

Noise Systems Maintenance Chart and Service Log — Insert Month, Day, Year under column mileage closestto the mileage at which service was performed.Ai

FLUID CAPACITIESU.S. MetricFuel (Approximate)2500/3500 Standard Cab Longbed Models 28 Gallons 106 Liters2500/3500 Crew/Mega Cab Shortbed Models 31 Gal

FLUIDS, LUBRICANTS AND GENUINE PARTSEngineComponent Fluid, Lubricant, or Genuine PartEngine Coolant We recommend you use MOPAR® Antifreeze/Coolant 10

Component Fluid, Lubricant, or Genuine PartEngine Oil Filter We recommend you use MOPAR® Engine Oil Filters.Fuel Filters We recommend you use MOPAR® F

Component Fluid, Lubricant, or Genuine PartFuel Selection Use good quality diesel fuel from a reputable supplier in your vehicle. Federal law requires

ChassisComponent Fluid, Lubricant, or Genuine PartAutomatic Transmission –If Equipped (Six-Speed 68RFE) –Pickup models without PTOOnly use ATF+4® Auto

MAINTENANCE SCHEDULECONTENTS! MAINTENANCE SCHEDULE —DIESEL ENGINE ...328▫ Oil Change Indicator System —Cummins® Diesel ...

NOTE:• A continuous chime will sound if the vehicle is drivenmore than 1 mile (1.6 km) with either turn signal on.• Check for an inoperative outside l

MAINTENANCE SCHEDULE — DIESEL ENGINECAUTION!Failure to perform the required maintenance itemsmay result in damage to the vehicle.At Each Stop For Fuel

Oil Change Indicator System — Cummins®DieselYour vehicle is equipped with an engine oil changeindicator system. This system will alert you when it ist

NOTE:• Under no circumstances should oil change intervalsexceed 15,000 miles (24,000 km) or six months or500 Hours, whichever comes first.• Replace th

Maintenance Chart — Cummins® Diesel EngineMileage or time passed(whichever comes first):7,50015,00022,50030,00037,50045,00052,50060,00067,50075,00082,

Mileage or time passed(whichever comes first):7,50015,00022,50030,00037,50045,00052,50060,00067,50075,00082,50090,00097,500105,000112,500120,000127,00

Mileage or time passed(whichever comes first):7,50015,00022,50030,00037,50045,00052,50060,00067,50075,00082,50090,00097,500105,000112,500120,000127,00

Mileage or time passed(whichever comes first):7,50015,00022,50030,00037,50045,00052,50060,00067,50075,00082,50090,00097,500105,000112,500120,000127,00

Mileage or time passed(whichever comes first):7,50015,00022,50030,00037,50045,00052,50060,00067,50075,00082,50090,00097,500105,000112,500120,000127,00

Mileage or time passed(whichever comes first):7,50015,00022,50030,00037,50045,00052,50060,00067,50075,00082,50090,00097,500105,000112,500120,000127,00

Inspection and service should also be performed anytime amalfunction is observed or suspected. Retain all receipts.* Inspect the front and rear axle s

WARNING! (Continued)Vehicle.” Follow the warnings under the “CoolingSystem Pressure Cap” paragraph.6. Brake Warning LightThis light monitors various b

INDEX

Adding Engine Coolant (Antifreeze) ...112Adding Fuel...87Air bag Light ...24, 34Air Cleaner

Diesel Fuel...81Diesel Fuel Requirements ...81Bulk Storage of ...90Diesel Fuel Syst

Specifications ...82Tank Capacity ...119Fueling ...87GaugesSpeedometer ...

Oil, Engine ...98, 120Capacity ...119Change Interval ...99Dipstick ...

Viscosity, Engine Oil ...99Voltmeter...76Warning Lights(Instrument Cluster Description) ...1

Adding Engine Coolant (Antifreeze) ...304Adding Fuel ...261, 264Air bag Light ...156, 166Air Clea

Cooling System...302Adding Coolant (Antifreeze) ...304Coolant Capacity ...321Coolant Level ...

FiltersEngine Fuel ...292Engine Oil ...288 , 322Engine Oil Disposal ...288FlashersTurn

WARNING!Driving a vehicle with the red brake light on isdangerous. Part of the brake system may have failed.It will take longer to stop the vehicle. Y

Keyless Enter-N-Go...209LightsAirbag ...156Airbag ...166Alarm ...

Filter ...288 , 322Filter Disposal ...288Identification Logo ...285Materials Added t

Tachometer ...149, 161Tip Start...209TiresPressure Warning Light ...152Pressure War

INSTALLATION OF RADIO TRANSMITTINGEQUIPMENTSpecial design considerations are incorporated into thisvehicle’s electronic system to provide immunity to

Chrysler Group LLCOWNER’S MANUAL20152015 RAM TRUCK Diesel Supplement15D241-226-AB SECOND Edition Printed in U.S.A.RAM TRUCKDIESEL SUPPLEMENT

reminder light will flash or remain on continuously. Referto “Occupant Restraints” in “Things To Know BeforeStarting Your Vehicle” for further informa

14. Fuel GaugeShows level of fuel in tank when ignition switch is in theON/RUN position.15. Vehicle Security Light — If EquippedThis light will flash

Your vehicle has also been equipped with a TPMSmalfunction indicator to indicate when the system is notoperating properly. The TPMS malfunction indica

NOTE: The TPMS telltale is also accompanied by a “LowTire” message in the Driver Information Display (DID)screen indicating “Low Tire”.17. Front Fog L

22. TOW/HAULThe TOW HAUL button is located on the centerstack upper switch bank. This light will illumi-nate when TOW HAUL mode is selected.23. Electr

24. DEF GaugeThe DEF Gauge displays the actual level of DieselExhaust Fluid in the DEF tank. Diesel Exhaust Fluid(DEF) is required to maintain normal

ELECTRONIC VEHICLE INFORMATION CENTER(EVIC)The Electronic Vehicle Information Center (EVIC) fea-tures a driver-interactive display that is located in

The EVIC displays are located in the center portion of thecluster and consists of seven sections:1. Compass DisplayDisplays the current direction. For

5. EVIC Amber Telltales• Low Fuel TelltaleWhen the fuel level reaches approximately 3.0 gal(11.0 L) this light will turn on, and remain on untilfuel i

• Air Suspension Payload Protection Telltale —If EquippedThis telltale will turn on to indicate that themaximum payload may have been exceeded orload

6. EVIC Red Telltales• Door AjarThis light will turn on to indicate that one ormore doors may be ajar.• Oil Pressure Warning LightThis telltale indica

• Electronic Throttle Control (ETC) LightThis light informs you of a problem with theElectronic Throttle Control (ETC) system. Thelight will come on w

• Electric Power Steering Malfunction Warning LightThis telltale is on when the Electric PowerSteering is not operating and needs service.• Trailer Br

• Unstored Messages Until RUNThese messages deal primarily with the Remote Startfeature. This message type is displayed until the ignitionis in the RU

RAM 1500

Your vehicle has the ability to alert you to additionalmaintenance required on your vehicle or engine. Refer tothe following messages that may be disp

CAUTION!See your authorized dealer, as damage to the exhaustsystem could occur soon with continued operation.• Exhaust Filter Full — Power Reduced See

100 miles. DEF fluid top off is required with in thedisplayed mileage. The message will be displayed inthe EVIC/DID during vehicle start up with an up

• Engine Will Not Restart in XXX mi Service DEFSee Dealer — This message is first displayed if thefault detected is not serviced after 50 miles of ope

EVIC/DID DisplaysWhen the appropriate conditions exist, the EVIC/DIDdisplays the following messages:• System Setup Unavailable – Vehicle Not in Park•

Oil Life ResetYour vehicle is equipped with an engine oil changeindicator system. The “Oil Change Required” messagewill display in the EVIC display fo

3. Press and release the RIGHT arrow button to accessthe “Vehicle Info” screen then scroll UP or DOWN toselect “Oil Life.”4. Press and hold the RIGHT

Vehicle Information Sub Menus• Battery VoltageDisplays the actual battery voltage.• Fuel Filter LifeDisplays the life of the fuel filter.• Oil Pressur

DRIVER INFORMATION DISPLAY (DID)The Driver Information Display (DID) features an inter-active display that is located in the instrument cluster.This s

The Driver Information Display (DID) display is locatedin the center portion of the cluster and consists of eightsections:1. Main Screen — The inner r

The main display area will normally display the mainmenu or the screens of a selected feature of the mainmenu. The main display area also displays “po

DID Amber TelltalesThis area will show reconfigurable amber caution tell-tales. These telltales include:Water In Fuel Indicator LightThe “Water In Fue

Particulate Matter (PM) pollutants, with no input orinteraction on your part.WARNING!A hot exhaust system can start a fire if you park overmaterials t

• By simply driving your vehicle at highway speeds foras little as 45 minutes, you can remedy the condition inthe particulate filter system and allow

Diesel Exhaust Fluid (DEF) Warning MessagesYour vehicle will begin displaying warning messageswhen the DEF level reaches a driving range of approxi-ma

Diesel Exhaust Fluid (DEF) Fault Warning MessagesThere are four different messages which are displayed ifthe vehicle detects that the DEF system has b

• 5 MPH Max Speed on Restart, Long Idle or RefuelService DEF See Dealer — This message will continu-ously display when the mileage counter reaches zer

• Exhaust System – Regeneration In Process ExhaustFilter XX% Full• Exhaust System – Regeneration Completed• Engine Will Not Restart in XXXX mi DEF Low

3. Press and release the RIGHT arrow button to accessthe ”Oil Life” screen.4. Press and hold the RIGHT arrow button for onesecond to access the ”Oil L

Vehicle Information Sub Menus• Battery VoltageDisplays the actual battery voltage.• Coolant TempDisplays the actual coolant temperature.• Trans Temper

TABLE OF CONTENTSSECTION PAGE1INTRODUCTION ...72THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

STARTING AND OPERATINGCONTENTS! STARTING PROCEDURES ...71▫ Normal Starting ...72▫ Automatic Transmission ...

! ADDING FUEL — 1500 DIESEL MODELS ...87▫ Avoid Using Contaminated Fuel ...90▫ Bulk Fuel Storage — Diesel Fuel ...90▫ Diesel Exhau

STARTING PROCEDURESBefore starting your vehicle, adjust your seat, both insideand outside mirrors, and fasten your seat belts.The starter is allowed t

NOTE: Engine start up in very low ambient temperaturecould result in evident white smoke. This condition willdisappear as the engine warms up.CAUTION!

Keyless Enter-N-Go™This feature allows the driver to oper-ate the ignition switch with the pushof a button, as long as the RemoteStart/Keyless Enter-N

3. The system will automatically engage the starter tocrank the engine. If the vehicle fails to start, the starterwill disengage automatically after 3

Starting FluidsThe engine is equipped with a glow plug preheatingsystem. If the instructions in this manual are followed,the engine should start in al

NORMAL OPERATIONObserve the following when the diesel engine is operat-ing.• All message center lights are off.• Malfunction Indicator Light (MIL) is

NOTE:• Use of Climatized Ultra Low Sulfur Diesel Fuel orNumber 1 Ultra Low Sulfur Diesel Fuel results in anoticeable decrease in fuel economy.• Climat

Engine IdlingAvoid prolonged idling, long periods of idling may beharmful to your engine because combustion chambertemperatures can drop so low that t

NOTE: Under certain conditions the engine fan will runafter the engine is turned off. These conditions are underhigh load and high temperature conditi

Do Not Operate The Engine With Failed PartsAll engine failures give some warning before the partsfail. Be on the alert for changes in performance, sou

WARNING!Remember to disconnect the cord before driving.Damage to the 110–115 Volt electrical cord couldcause electrocution.NOTE: The block heater will

Diesel fuel is seldom completely free of water. To preventfuel system trouble, drain the accumulated water fromthe fuel/water separator using the fuel

Biodiesel Fuel RequirementsA maximum blend of 5% biodiesel meeting ASTM speci-fication D975 is recommended for use with your dieselengine. If frequent

CAUTION!Use of blends greater than 20% is not approved. Useof blends greater than 20% can result in enginedamage. Such damage is not covered by the Ne

Fuel Water Separation — Must Use MoparApproved Fuel Filter ElementsBiodiesel fuel has a natural affinity to water and wateraccelerates microbial growt

DIESEL EXHAUST FLUIDYour vehicle is equipped with a Selective Catalytic Re-duction system to meet the very stringent diesel emis-sions standards requi

The DEF injection system and SCR catalyst enable theachievement of diesel emissions requirements; whilemaintaining outstanding fuel economy, drivabili

INTRODUCTIONCONTENTS! A MESSAGE FROM CHRYSLER GROUP LLC ...81

NOTE: There is no fuel filler cap. A flapper door insidethe filler pipe seals the system.2. Insert the fuel nozzle fully into the filler pipe – thenoz

1. Retrieve fuel funnel from the jack kit located under thefront passenger seat.2. Insert funnel into same filler pipe opening as the fuelnozzle.NOTE:

CAUTION!To avoid fuel spillage and overfilling, do not “topoff” the fuel tank after filling.WARNING!• Never have any smoking materials lit in or near

If the vehicle will not start, refer to “MaintenanceProcedures/Priming If The Engine Has Run Out Of Fuel”in “Maintaining Your Vehicle” for further inf

Adding Diesel Exhaust FluidThe DEF gauge (located on the instrument cluster) willdisplay the level of DEF remaining in the tank. Refer to“Instrument C

2.Insert DEF fill adapter/nozzle into DEF tank filler neck.NOTE:• The DEF gauge may take up to five seconds to updateafter adding a gallon or more of

3. Stop filling the DEF tank immediately when any of thefollowing happen: DEF stops flowing from the fillbottle into the DEF tank, DEF splashes out th

MAINTAINING YOUR VEHICLECONTENTS! ENGINE COMPARTMENT — 3.0L DIESEL ...96! MAINTENANCE PROCEDURES ...97▫ Engine Oil ...

ENGINE COMPARTMENT — 3.0L DIESEL1 — Air Cleaner Filter 5 — Battery2 — Engine Oil Dipstick 6 — Power Distribution Center (PDC)3 — Engine Oil Fill 7 — W

MAINTENANCE PROCEDURESThe pages that follow contain the required maintenanceservices determined by the engineers who designed yourvehicle.Besides thos